The process of how laminate flooring is made


The laminate floor is made up of multiple layers which provide it with the much-needed strength and shine in order to make it look distinctive and new during the installation. The layers of the laminate flooring are different as they work in a manner that they provide the much-needed strength to the surface. Here are the layers that will help you understand how its made:

Layer D: Backer paper

The balancing layer is present at the base of every laminate flooring and is responsible for keeping the board straight. This seal backs the laminate boards and provides stability to a great extent. Moreover, they also provide much-needed protection from moisture. At times, you will also find the base layer to have foam padding below them, which are used to eliminate the requirement of the underlayment. This helps in enhancing the quality of the floor when you walk on them and also reduces the damage that might be caused due to continuous walking on the floor.

Layer C: HDF core or board

This particular layer comes with a high-density fiberboard and is available in medium-density. These are made out of softwood fibres and are broken and combined with a resin binder and wax. These are then formed into panels with the help of heat and pressure. The HDF offers amazing stability and strength when compared to MDF and makes the floor much better. In addition to that, it contributes to the strength of the flooring.

During the manufacturing process, the HDF core gets reduced to micron-sized tolerances. The edges of the plank are cut into specific profiles and fitted together to snug in order to make it suitable for the locking systems.

Layer B: Decorative paper

Next layer is that of the decorative paper which needs be available in high quality and printed design. This layer gives a distinguished appearance to the laminate and can be reproduced in the form of wood, marble, or stone in multiple colours as well as patterns. These are also available in non-traditional designs in the form of artwork.

Layer A: Wear or overlay layer

This is the topmost layer of the laminate flooring and is also referred to as the overlay layer. It gives a lustrous touch to the plank and enhances the durability of the floor. Moreover, it gives a finishing touch to the top layer and protects it from everyday wear and tear. The floor can get affected due to sharp objects, furniture movement, etc., and it is necessary that the topmost layer should be strong enough to provide the ultimate protection.

Not only this, but it is also responsible for protecting the decorative paper from the ultraviolet rays, which can cause the colour to fade over time. The wear layer is available in a wide range of finishes depending on the style of flooring that is required. A lot goes into the laminate flooring in order to make it durable and suitable for use in commercial spaces.

As the laminate floors are easy to install, they are widely used in homes and commercial buildings. These have excellent strength and come in a wide variety of styles and finishes making them highly suitable for use in high traffic areas. Moreover, one of the best things about the laminate floors is that they can be installed on any kind of floor and add to the strength of the application. If you are looking for flooring that is safe from wear and tear for the longest time and the laminate floorings will be value for your money.

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